Application

Raw mill ESP at cement plant in Vietnam with production capacity of 15,000 TPD.

Problem

This ESP has been operated for about 7 years. Customer faced the serious problems with mechanical parts inside ESP such as falling down and bending, which caused a reduction in ESP collecting efficiency. This can lead further to the emission problem. Therefore, ESP mechanical revamping was implemented in order to improve ESP performance.

Bent CP
Detached GD Screen
Missing CP
Missing Hammer

Solution

Tai & Chyun were awarded for the ESP mechanical revamping. We provided the mechanical parts, together with supervision for the whole installation process.

Customer trusts in our product reliability and service quality even though our price is perceived to be higher than what competitor offers. With our frequent customer visit, it enables customer to reach us easily and can always consult with us related to ESP problems at any time.

Accordingly, because of the poor mechanical condition inside ESP, we recommended customer to replace all the mechanical parts in all three fields of raw mill ESP in order to bring ESP back to normal condition.

Lifting Up CP
Lifting Up CP
Installing Hammer
Installing Hammer
Installing CP
Installing CP
Installing GD Screen
Installing GD Screen
Inserting DE into Frame
Inserting DE into Frame
Lifting DE into ESP
Lifting DE into ESP

Benefit

After the completion of ESP mechanical revamping, it helps ESP regain back to its normal condition with newly installed mechanical parts including CP, DE, GD screen & rapping assemblies.

No load test on all fields show no spark and arc with full load in primary current(Maximum rating: 380V,406A).

Field 1 Field 2 Field 3
Primary amps (A) 402 406 406
Primary volt (V) 300 303 303
Newly Installed GD Screen
Newly Installed Hammer
Newly Installed DE
Newly Installed CP