Application

Biomass power boiler ESP of an Indonesian Pulp and Paper Factory.

Problem

The ESP has been in operation for more than 25 years, and the following problems were found:

  1. Heavy dust buildup on CP and DE
  2. Heavily corroded CP and DE
  3. Missing DE’s
  4. Severe abrasion of CP and DE rapping shaft
  5. Worn out pinwheel (DE rapping drive)
  6. Black smoke coming out from the chimney
Dust buildup on CP and DE
Worn out pinwheel (DE rapping drive)
Corroded CP and DE
Severely worn out rapping shaft and bearing
Missing DE
Severely worn out rapping shaft and bearing

Solution

Tai & Chyun recommended the renewal of DE from old type DE to new type DE in order to improve the performance and reliability of the ESP. During this shutdown, only the second field of both the ESP was renewed.

Removal of old CP
Removal of old DE
Installation of new CP
Newly installed DE and rapping system

After improvement, the full-load operating values of the two ESP were as follows:

ESP kV mA
1 32 300
2 29.5 400

 

The ESP was running efficiently with stable mA.

ESP 1- After renewal
ESP 1- After renewal
ESP 2- After renewal
ESP 2- After renewal